Information About The Lean Manufacturing 5SA number of businesses in the world are operating under unorganized work procedures. You can consider them as organizations which can do with a lot of fine tuning. Lean manufacturing is what they need and Lean manufacturing 5S are the key to their salvation. If these organizations are told what is lean manufacturing, what are the lean manufacturing principles and their people give proper lean manufacturing training, these businesses can work wonders. The first S stands for Sorting. This step focuses on identification and elimination of all those things from the work are which are not required. This may include both tools and materials though you can also look for other unwanted things. The focus is to ensure that the process should be simplified as much as possible. All unwanted redundancies are to be removed. They should either be discarded or stored for future usage, The second S is know as Setting in order or Straightening. The trick here is to shift the focus on efficiency as much as possible. While this might look like arrangement of tools in an organized manner, it is all about the tuning and rationalization of the overall work flow of the company. If all tools are available at their defined places, the extra time spent to fuss about these tools would be regained. This shall be a great booster of efficiency in the overall workflow. The third S is Sweeping. Sweeping here is the correct term both literally and figuratively. It is all about cleaning the workplace both clean and reorganize it after a day's work. Considering that employees have too much workload, you can expect them to return everything at its proper place. After the day's work, all the tools and devices should be restored to their proper place. This is to be done on a regular basis. The fourth S is Standardization. Standardization is the proper defining of all the activities and the clear earmarking of the people to whom the activity is assigned. Unless every person has a properly defined role and every task has been assigned to a particular individual, a proper orderly manner of working can not be achieved. The main focus of standardization is to ensure that everyone knows what he is to do and does that work diligently. The fifth S stands for Sustaining, The concept behind sustaining is that workplace optimization is an ongoing process. Mere one time establishment of the previous 4 S steps is not enough. You have to keep on revising things and retraining people as well as perform continuous analysis and upgrades. Unless the fifth S is carried on with an ongoing effort, implementation of Lean Manufacturing 5S can not be considered complete. What Is Lean Manufacturing Privacy Policy Contact Legal Disclaimer |