What Is Lean Manufacturing

Organize Lean Manufacturing Classes For Your Employees

If you are looking to optimize the work flow of your company, implementation of lean manufacturing process is just what you want. However it requires proper lean manufacturing training and this calls for lean manufacturing classes to be organized for your employees. This is not an easy task. It requires comprehensive planning and organization on the part of management and effort and dedication on the part of employees.

You have to engage people who have obtained proper lean manufacturing certification. Surely you can not expect a the trainer to take lean manufacturing classes unless he is himself qualified for this. Most of the lean manufacturing consultancy firms can help you in this regard. These companies have special trainers who are designated to take lean manufacturing classes. Moreover the implementation consultants can also take a class or two if needed.

One common question that arises in lean manufacturing training is, "Where the classes to be organized, on the production floor or in a formal classroom like environment?" The answer is very simple. You have to strike a balance between both of them. Not all companies follow the same processes so there can be nothing like a universal rule applicable here.

Lean manufacturing classed cover extensive topics. Not all of them can be taken up in a classroom like environment. Then there are some parts which can not be taught properly unless the trainees are extremely attentive. This kind of attention is only possible if the classes are organized in a proper classroom. The trick is to identify which parts are to be covered where and organize the lean manufacturing classes accordingly.

Another dilemma with regard to lean manufacturing classes is the parts of this concept which are to be covered. Lean manufacturing training is a really extensive concept. There are a number of things which apply to all companies. There are a number of things which are only specific to certain industries. Then there are certain things which only a people with a particular role need to know and there are some things which must be known to all personnel.

In order to organize proper lean manufacturing classes, you have to mark the differentiation. Level one employees need to attend assembly line related classes but they do not need to know about process management details. The reverse is applicable in case of top of the line management who need things like visual management. Classes which cover concepts like like lean manufacturing 5S are necessary for everyone regardless of the position of the person or the type of industry.

The main topics which are to be covered in all lean manufacturing classes are Value Stream Mapping, Seven wastes, Overall Equipment Effectiveness and Total Productive Maintenance.

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